Distillery Equipment

5000L Complete Grain Whisky Distillery Equipment

  • May 25, 2026
  • 122
  • tiantai
The complete grain whisky distillery equipment is designed for the manufacture of high-quality whisky. The distillation system integrates mashing, fermentation, distillation, cooling, and control into a turnkey solution, suitable for both craft and industrial-scale production. Standard capacities range from 50L to 5000L per batch, with customised design available on request.

1. Mashing System

* Capacity: 5000 L per batch
* Material: SUS304 / SUS316 stainless steel (food-grade, polished interior)
* Heating method: Steam jacket / Electric heating / Direct fire (optional)
* Agitation: Top-mounted motor with variable speed drive
* Insulation: 80mm polyurethane for energy efficiency
* Function: Starch gelatinisation, enzymatic conversion, and wort preparation

 


2. Fermentation System

* Fermentation Tank volume: 5000 L each
* Configuration: Cylindroconical fermentation tanks (CCT)
* Cooling: Dimple jackets with glycol circulation 
* Pressure rating: 0.2–0.3 MPa 
* Standard fittings: Manway, CIP spray ball, sampling valve, pressure relief valve 
* Function: Controlled fermentation for consistent alcohol yield and flavour

 


3. Distillation System

* Pot still: 5000 L copper or stainless steel
* Distillation column: Copper with bubble plates or sieve plates 
* Dephlegmator: Stainless steel with reflux regulation 
* Condenser: Shell-and-tube or coil type 
* Spirit receivers: Dedicated tanks for heads, hearts, and tails 
* Function: High-quality separation of spirit fractions with precise reflux control

5000L Complete Grain Whisky Distillery Equipment


1500L Complete Hybrid Distillery Equipment


4. Cooling System 

* Chiller capacity: 40HP
* Medium: Food-grade glycol-water mixture 
* Temperature range: -5°C to +25°C 
* Function: Provides stable cooling for fermentation and condensation processes

 


5. Control System

* Control type: PLC touch screen / Semi-automatic / Manual (optional)
* Key functions:
- Temperature monitoring and regulation
- Distillation reflux ratio adjustment
- Pump and agitator control 
- Process data recording (optional)
 

Main Features

* Integrated turnkey solution covering the full production cycle 
* Customisable capacity from small-scale to commercial production
* Constructed from premium stainless steel and copper
* Energy-efficient with advanced insulation and heat exchange design 
* Easy maintenance with CIP cleaning system 
* Designed and manufactured in compliance with CE / ISO standards 

Example Configuration – 5000L Distillery

* 5000L mashing & lautering unit
* 4 × 5000L fermenters
* 5000L copper pot still with 4-plate column
* 40HP glycol chiller
* Semi-automatic control system

5000L Complete Grain Whisky Distillery Equipment 
5000L Complete Grain Whisky Distillery Equipment

Note: Technical specifications can be customised according to specific production requirements.


Reply to the questions below to get a quote quickly Cheers!

1. What spirit are you planning to produce – whisky, vodka, gin, or rum?

 
2. Do you prefer fully automatic or semi-automatic operation for your distillery?
 
3. Would you like us to design a distillery layout optimised for your space?

4. What batch capacity fits your production plan – 50L, 500L, or 4500L?
 
Sales Manager | Tiantai Beer Equipment 
Email: [email protected]
Tags : copper still    distillery equipment   
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